All posts by Cody Whisenhunt, President, BCS Switchgear

BCS Switchgear is an industry leader in new and obsolete electrical control and distribution equipment. Since 1997, BCS has been servicing customers to extend electrical life of low and medium voltage electrical power equipment. Cody can be reached by email: [email protected]

Vacuum Breaker Service,-Sales and Repair

Vacuum Circuit Breakers for Electrical Fault Protection

Vacuum Circuit Breakers: a Great Choice for Electrical Fault Protection

When your circuit breaker contacts open, sparks—also called arcs—can form, allowing electricity to jump across the gap. In a vacuum circuit breaker, these contacts are sealed inside a vacuum chamber without air, which instantly stops the sparks.

This typically means your breakers need less maintenance and effectively handle sudden electrical spikes or surges to protect your switchgear.

Vacuum Breakers Safely Stop Electrical Currents

Think of your thermos bottle, which uses a vacuum layer to keep your coffee hot by preventing heat loss. Similarly, a vacuum interrupter inside your vacuum circuit breaker isolates electrical connections from external conditions, quickly and safely stopping electrical current without sparking or overheating.

And this means less frequent circuit breaker maintenance for you.

Instantly Stop Electrical Faults with Arc Extinction

To get a bit technical, when an electrical fault occurs, your breaker quickly separates two conducting contacts sealed inside a vacuum interrupter. The vacuum offers incredibly high insulation strength, preventing electricity from flowing across the gap between contacts.

Without air or contaminants, the electrical arc created during separation disappears almost instantly. This reduces your maintenance demands and ensures fast, reliable protection.

Unique Vacuum Breaker Design Reduces Your Maintenance

Within vacuum interrupters, the contacts are enclosed in a vacuum bottle. Under normal conditions, these contacts remain closed, allowing uninterrupted electricity flow.

However, if a fault occurs, they instantly open. Any electrical arc formed during this separation is immediately extinguished by the vacuum.

This eliminates arc exposure, greatly reduces your maintenance needs, and provides quick, dependable fault protection. This compact and reliable design is ideal for your high-demand industrial environments.

What You Should Know About Vacuum Breakers

Have a Switchgear Project?

What We Do

New and reconditioned industrial electrical equipment, including air, vacuum, molded case, and insulated case circuit breakers, as well as electrical switchgear.

Custom-designed switchgear solutions tailored to specific power distribution requirements, including stainless-steel, metal-enclosed, and metal-clad switchgear, along with switchboards ranging from 208V to 38kV.

Our proactive approach to electrical switchgear preventive maintenance and service minimizes the risk of costly unplanned outages and extends the operational life of your equipment.

Replacing critical parts so that your system remains dependable and compliant with modern standards.

What is a vacuum circuit breaker?
🟩 A vacuum circuit breaker is a type of breaker where electrical contacts are enclosed in a vacuum chamber, instantly extinguishing sparks (arcs) created when the breaker opens.

How does vacuum technology help with electrical protection?
🟩 Vacuum technology quickly stops electrical arcs by removing air from around the contacts, providing instant protection against electrical spikes and faults.

Do vacuum circuit breakers require much maintenance?
🟩 No. Because the contacts are sealed in vacuum chambers without air or contaminants, they typically require less maintenance than other types of breakers.

What is a vacuum interrupter?
🟩 A vacuum interrupter is a sealed device inside vacuum circuit breakers that safely isolates electrical contacts from outside conditions, quickly eliminating sparks and arcs.

Why do vacuum breakers handle electrical faults better than other breakers?
🟩 Vacuum breakers have very high insulation strength, so electrical arcs vanish almost immediately upon contact separation, ensuring quick and reliable fault protection.

Where are vacuum circuit breakers commonly used?
🟩 They’re commonly used in industrial and commercial facilities with medium-voltage systems, especially those requiring minimal downtime and reliable electrical protection.

How does vacuum breaker design reduce maintenance costs?
🟩 Vacuum breakers prevent arc exposure, which drastically reduces wear, downtime, and the overall frequency of maintenance.

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Puffer Tubes in Medium-Voltage Circuit Breakers

Puffer Tubes in Medium-Voltage Circuit Breakers

The Evolution and Maintenance of Medium-Voltage Air Circuit Breakers

Many facilities continue to rely on vintage equipment, making the maintenance of components like puffer tubes critical for safe and effective operations. So let's explore Puffer Tubes in Medium-Voltage Circuit Breakers.

A "puffer tube" is a component in a circuit breaker that uses compressed gas to extinguish an electric arc, typically referred to as a "puffer type circuit breaker" where the gas is forcefully blown against the arc to quench it; this design is commonly associated with sulfur hexafluoride (SF6) gas breakers used in high-voltage applications

How Puffer Tubes Aid in Arc Quenching

A distinct feature of vintage air circuit breakers is the inclusion of puffer tubes. These components channel a controlled burst of air through a nozzle to each contact assembly during operation, propelling the arc into an arc chute where it is safely extinguished. This design was key in effective arc quenching for many years, giving dependable performance in industrial settings.

The Draw-Out Design: Flexibility in Maintenance

Medium-voltage air circuit breakers in industrial environments often feature a draw-out design, allowing them to be easily disconnected or connected to the power source using a manual or electrically operated racking device. This configuration offers flexibility and simplifies maintenance, making it practical for facilities that continue to use older equipment to maintain operational continuity and safety.

The Shift to Vacuum Technology

Despite the historical significance of air circuit breakers, manufacturers have increasingly transitioned to vacuum technology, which provides superior reliability, reduced maintenance requirements, and enhanced efficiency. Although for facilities with legacy systems, understanding and servicing components like puffer tubes remain essential to prolonging the operational lifespan of these breakers and minimizing downtime.

Have a Switchgear Project?

When it’s time to upgrade or replace aging equipment, BCS Switchgear Modernization Solutions help you sustain your existing line-up by upgrading active components matching current technologies. 

Services we provide:
✔ Reconditioning
✔ Rebuild
✔ Remanufacturing